Untangling the Spaghetti Mess
BMW used AI to turn wiring chaos into order – here’s the cheat sheet:
Step 1: 3D Scan
- Used iPad Pro’s LiDAR
- Created digital twins
Step 2: AI Optimization
- Reduced bends by 41%
- Merged 12 small wires into 1
Step 3: AR Instructions
- Guided workers via tablets
- Errors dropped 67%
Cost Breakdown
| Item | Before | After |
|---|---|---|
| Wire Length | 4.2km | 3.1km |
| Connectors | 89 | 54 |
| Assembly Time | 8h | 5.5h |
Free AI Tools to Try
- Kiri Innovation: Free wiring software
- AutoDesk Fusion 360: Free for students
Warning: Needs 50+ past designs to train AI
